Double Wall Cardboard Boxes

Designed to be durable, stylish, and eco-friendly, these bags are perfect for personal gifting, retail stores, and corporate celebrations. With endless customization options, they make every gift feel extra special.

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Description

Why Double Wall Cardboard Boxes Matter

Packaging plays a vital role in protecting items and representing your brand. When it comes to strength and protection, double wall cardboard boxes stand out as one of the most reliable packaging solutions available.

A double walled cardboard box is built with two layers of corrugated board sandwiched between three flat liners. This unique design provides added rigidity, making it ideal for packing heavy or fragile products. From industrial use to online retail, these boxes are trusted worldwide for secure packaging and transport.

Let’s explore why double wall corrugated cardboard boxes are the preferred choice for both businesses and individuals.

What Are Double Wall Cardboard Boxes?

A cardboard box double wall is a type of corrugated packaging made with two fluted layers. The structure includes:

  • Outer layer: Provides smooth surface and strength.
  • Inner flutes: Act as shock absorbers to protect contents.
  • Middle liner: Adds extra protection and support.

This multi-layer design gives the box twice the strength of a single wall box, making it ideal for heavier items like electronics, machinery parts, glassware, or bulk food packaging.

Benefits of Using Double Walled Cardboard Boxes

1. Superior Strength and Protection

The biggest advantage of double wall cardboard boxes is their strength. With two corrugated layers, they can handle more weight and resist crushing or tearing. They’re perfect for shipping heavy or delicate products safely.

2. Ideal for Long-Distance Shipping

If your business ships goods across cities or countries, double wall corrugated cardboard boxes ensure the products stay intact. The dual walls provide shock resistance during handling and transport.

3. Customizable for Business Needs

Many companies choose custom double wall cardboard boxes for packaging that reflects their brand identity. You can print your logo, slogan, or handling instructions directly on the box.

4. Eco-Friendly and Recyclable

Cardboard packaging is made from renewable materials and is fully recyclable. Choosing double wall cardboard packing boxes helps reduce plastic waste and promotes sustainable business practices.

5. Cost-Effective Solution

Despite their strength, double walled cardboard boxes are lightweight and affordable compared to wooden crates or plastic containers. They save both shipping costs and storage space.

Applications of Double Wall Cardboard Boxes

1. Industrial and Manufacturing Use

Factories often use double wall cardboard packing boxes to transport heavy mechanical or electronic parts. Their durability ensures safe delivery without damage.

2. E-Commerce and Retail Packaging

Online stores use custom double wall cardboard boxes for shipping multiple products in one order. They protect items from pressure, moisture, and handling.

3. Moving and Storage

People moving houses prefer double wall corrugated cardboard boxes for packing fragile or heavy items such as kitchenware, books, or appliances.

4. Food and Beverage Industry

These boxes are perfect for bulk food packaging, keeping products secure and maintaining shape even under pressure.

5. Archive and Document Storage

Offices use double walled cardboard boxes to store records, files, and paperwork for long periods without worrying about moisture or collapsing boxes.

Structure and Design Features

A double wall cardboard box is designed for maximum durability. It includes:

  • Two corrugated layers for added protection
  • Strong edges to resist pressure and stacking weight
  • Optional lids or flaps for secure closure
  • Printable surfaces for branding or labeling

Some cardboard box double wall types are made with moisture-resistant coatings or laminated exteriors for extra protection against humidity.

Why Businesses Choose Custom Double Wall Cardboard Boxes

1. Branding Opportunities

Your packaging represents your brand. Custom double wall cardboard boxes allow companies to print logos, product information, and eco-friendly messages that leave a lasting impression.

2. Improved Customer Experience

High-quality packaging builds trust. When customers receive items in well-designed, sturdy boxes, they associate that quality with the brand itself.

3. Sustainability Appeal

Modern customers value eco-friendly packaging. Using recyclable double wall cardboard packing boxes can help businesses promote their environmental responsibility.

4. Bulk Shipping Efficiency

When shipping multiple or heavy products, double wall corrugated cardboard boxes ensure safe stacking and reduce the risk of damage, saving costs on returns or replacements.

Tips for Choosing the Right Double Wall Cardboard Boxes

  1. Determine Weight and Size:
    Choose box strength based on your product’s weight and dimensions.
  2. Select the Right Material Grade:
    Different grades of cardboard offer different levels of durability.
  3. Consider Custom Printing:
    For businesses, printed boxes enhance brand visibility.
  4. Check for Eco Certifications:
    Opt for boxes made from recyclable or FSC-certified materials.
  5. Choose the Right Closure Type:
    Flap-top, lid-style, or self-locking boxes offer different benefits depending on use.

Upgrade to Durable Double Wall Cardboard Boxes

If you want reliable, strong, and eco-friendly packaging, double wall cardboard boxes are the right choice. Whether you need custom double wall cardboard boxes for your brand or double wall corrugated cardboard boxes for shipping, they offer long-term value and protection.

Using double wall cardboard packing boxes also enhances your brand image. You can choose from plain brown boxes or fully printed designs depending on your packaging goals. Durable, cost-effective, and sustainable these boxes are perfect for both businesses and personal use.

Conclusion

When protection matters most, double wall cardboard boxes are the ultimate packaging choice. They combine exceptional strength, versatility, and sustainability in one solution. Whether used for shipping, storage, or branding, double walled cardboard boxes ensure your products remain safe from start to finish.

Businesses and individuals alike trust these boxes for their proven durability and eco-friendly design. So next time you pack something valuable, choose a cardboard box double wall strong, smart, and sustainable packaging that truly delivers.

Box Style
Dimension (L + W + H)
Quantities
Stock
Printing
Finishing
Included Options
Additional Options
Proof
Turnaround
Shipping
All Custom Sizes & Shapes
10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Die Cutting, Gluing, Scored,Perforation
Eco-Friendly, Recycled Boxes, Biodegradable
Flat View, 3D Mock-up, Physical Sampling (On request)
4 - 8 Business Days, RUSH
FLAT
FAQ's
They are sturdy boxes made with two layers of corrugated cardboard for extra strength and protection.
Double wall boxes have two fluted layers, making them stronger and better for heavy or fragile items.
Heavy machinery parts, electronics, bulk food, glassware, and items needing extra protection.
Yes, they are eco-friendly and made from recyclable materials.
Absolutely, they can be printed with logos, branding, and handling instructions.
Stock Type & Thickness
RIGID BOXES
RIGID BOXES

Rigid is highly protective, affordable and recyclable material. These boxes provide maximum protection.

Karft boxes
SPOT UV

Kraft paper is a strong, durable and reliable material that is widely used across many different industries.

Gable boxes
GABLE BOXES

Pack your valuable food, gifts, cosmetics, electronics, accessories, and retail products in unique green gable boxes for a lasting impression.

Cardboard Boxes
Cardboard Boxes

When marketing your business, what better way is there other than using cardboard display boxes? Not only are they cost-effective.

Debossing

Our debossing technique adds pressed-in designs and logos to your packaging, giving it a clean, premium, and high-end look that enhances brand value.

Embossing

With our embossing technique, we raise fine details, logos, and designs on your packaging to create a textured, eye-catching look that enhances product appeal and brand visibility.

Gold-Foiling

Our gold foiling technique adds a shiny metallic finish to your packaging, highlighting logos and designs with a rich, luxurious look that instantly grabs attention and elevates your brand image.

Spot-UV

Our Spot UV coating adds a high-gloss finish to selected areas of your packaging, creating eye-catching shine and contrast that highlights key design elements and enhances the overall visual appeal.

Foil Stamping

Decorate a wide range of your product packaging with our foil stamping.

KRAFT BOXES

Our high-gloss UV coating gives light and shine to cure the printed material's varnish.

Gloss

Our glossy finishing gives your packaging an extra layer of shine.

Holographic Foiling

Holographic foil diffracts light and reveals the colors of the rainbow at various angles.